What is Severity Occurrence Detection & RPN Number?

→ Severity Occurrence Detection and RPN Number is commonly used in FMEA.

1) Severity:

 “Severity” is a ranking number associated with the most serious effect for a given failure mode, based on the criteria from a severity scale.
→ A Severity assesses the impact of the failure mode (the error in the process)
→ It is a relative ranking within the scope of the specific FMEA and is determined without regard to the likelihood of occurrence or detection.
→ With 1 representing the least safety concern and 
→ 10 representing the most dangerous safety concern.
→ In most cases, processes with severity scores exceeding 8 may require a fault tree analysis, which estimates the probability of the failure mode by breaking it down into further sub-elements.


→ The severity ranking is based on a relative scale ranging from 1 to 10.
     ∎ A “10” means the effect has a dangerously high severity leading to a hazard without warning.
     ∎ Conversely, a severity ranking of “1” means the severity is extremely low.



 Severity Table:


👉 Click Here: For Severity Table Download

2) Occurrence:

→ “Occurrence” is the fact or frequency of something happening.
→ "Occurrence assesses the chance of a failure happening".
→ Occurrence rankings are based on how frequently the cause of the failure is likely to occur.
→ With 1 representing the lowest occurrence means less chance of failure and
→ 10 representing the highest occurrence means more chance of failure.
 For example, a score of 1 may be assigned to a failure that happens once in every 5 years, while a score of 10 may be assigned to a failure that occurs once per hour, once per minute, etc.




 Occurrence Table:


👉 Click Here: For Occurrence Table Download

3) Detection: 

→ "Detection assesses the chance of a failure being detected."
→ "Detection is Based on the chances of the failure will be detected prior to the customer finding it."
→ The Detection ranking scale, like the Severity and Occurrence scales, is on a relative scale from 1 to 10.
→ With 1 representing the highest chance of detection and 
→ 10 representing the lowest chance of detection this basically means that there are no controls in place to prevent or detect.



➤ Detection Table:



👉 Click Here: For Detection Table Download

4) RPN Number (Risk Priority Number): 

→ RPN = Risk priority number = Severity X Occurrence X Detection.
     ∎ The RPN is the Risk Priority Number.
     ∎ The RPN gives us a relative risk ranking.
     ∎ The higher the RPN, the higher the potential risk.
     ∎ The RPN is calculated by multiplying the three rankings together.
     ∎ Multiply the Severity ranking times, Occurrence ranking times and Detection ranking.
     ∎ Calculate the RPN for each failure mode and effect.
     ∎ The RPN gives us an excellent tool to prioritize focused improvement efforts.


→ For example, if the severity score is 5, the occurrence score is 4, and detection is 3, then the RPN would be 60
→ By Rule of Thumb, high RPN value requires an action.
→ The RPN values range from 1 (absolute best) to 1000 (absolute worst)




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 See Also:
👉 FMEA  - Quality Core Tool
👉 PFMEA - Learn in Simple 10 steps
👉 MSA Study - Quality Core Tool
👉 PPAP - Quality Core Tool
👉 Severity - FMEA Basics
👉 Occurrence - FMEA Basics
👉 Detection - FMEA Basics
👉 RPN Number - FMEA Basics